Study on the resistance spot welding technology of 22MnMoB hot stamping quenched steel

In this paper, the spot welding technology of a new kind of 22MnMoB hot stamping quenched steel sheet was systematically studied by power frequency spot welder. Through a series of technology and test experiments, we have obtained the optimal spot welding technological parameter condition. According to the results, the relations among spot welding technological parameter, welding nugget, mechanical property and fracture mode were discussed. The effects of all the welding parameters such as welding current, welding time and electrode force on the quality of joint can be boiled down to one thing--the diameter of welding nugget. The experimental results showed that welding nugget diameter determines the mechanical property of spot welding joint and the relation between welding nugget diameter and the mechanical property of joint presents a kind of linear mathematic representation. There are two typical fracture models of 22MnMoB hot stamping quenched steel sheet, i.e., interracial fracture and nugget pullout. Other than mild steel or normal high strength steel, in the shearing tensile test, hot stamping quenched steel has a great tendency to fail in interfacial mode due to the effects of high strength matrix structure, welding soft zone and the porosity level of fusion zone.     

铝-铜合金回填式搅拌摩擦点焊接头 连接机理与断裂模式分析

为了提高飞机蒙皮连接强度,采用回填式搅拌摩擦点焊(RFSSW)技术对飞机蒙皮材料2524-T3进行了焊接试验。采用体式显微镜和金相显微镜对接头组织进行观察,通过拉剪试验和拉脱试验对接头进行力学性能测试,对断口进行扫描分析。结果表明:接头成形良好,无明显缺陷,RFSSW接头在热机耦合作用下,焊点形成4个不同显微组织区域;RFSSW接头力学性能普遍高于铆接,焊接接头剪切性能达到7.233 kN,较铆接提高113.4%,焊接接头拉脱性能达到3.172 kN,较铆接提高6.16%;接头断裂呈现为焊核剥离断裂和塞型断裂两种模式,当接头下扎深度较浅,焊点内部搅拌不足时产生焊核剥离断裂,随着套筒下扎深度的增加,塞型断裂由上板塞型断裂转变为下板塞型断裂,拉剪和拉脱焊核剥离断裂均为韧性断裂,塞型断裂均为混合型断裂。通过对回填式搅拌摩擦点焊接头力学性能的分析,为搅拌摩擦点焊代替铆接在航空结构件上的应用提供理论和技术基础。     

Effect of high anodic polarization on the passive layer properties of superduplex stainless steel friction stir welds at different chloride electrolyte pH values and temperatures

The conditions used for friction stir welding of duplex stainless steels determine the resulting mechanical and corrosion performance of the material.This study investigates the corrosion resistance of UNS S32750 and S32760 superduplex stainless steels(SDSSs)joined by friction stir welding,employing cyclic polarization,Mott–Schottky,and microscopy techniques for analysis.The microscopy images indicated the presence of a deleterious intermetallic phase after electrolytic etching of S32760,as well as decreased corrosion resistance.The presence of molybdenum in the steels promoted better passive behavior at low pH.The Mott–Schottky curves revealed p-n heterojunction behavior of the passive oxide.Images acquired after the polarization test by scanning electron microscopy showed higher passivation propensity with increases of temperature and pH.     

倾斜煤层窄长露天矿分区开采分期境界优化

针对倾斜煤层窄长露天矿,经常采用纵采转横采内排的开采程序,基于其剥离物流向流量的变化对经济合理剥采比大小的影响,提出一种分区、分时期的优化开采境界方法。该方法依据首采区位置的不同可分为A模式(即首采区位于矿权一侧)和B模式(即首采区位于矿权中部)两种开采模式。此外,按照露天剥采工程发展过程中剥离物流向流量变化的情况,将其露天矿山开采过程归结为三个时期:全部外排期、部分内排期和全部内排期。通过构建剥、采、排工程位置模型,系统地研究了两种开采模式分时期境界优化的原则和适用条件,并提出境界优化模型。研究成果在准东露天煤矿开采实践中得到应用,结果表明:准东露天矿的经济合理剥采与其开采境界优化前相比,由原来的1.50m~3/t增加至1.62m~3/t,其经济合理开采深度增加了24.7m,顶帮外扩距离增加了45.65m,经济可采储量增加了85.27Mt。实现了露天开采经济效益的最大化。     

大跨度全焊接钢箱形梁焊接工艺及变形控制

通过对三峡工程永久船闸大型临时公路桥 2根大跨度全焊接钢箱形梁工厂焊接制作及现场组焊的实践 ,介绍了大跨度全焊接钢箱形梁的焊接工艺、组装顺序和焊接变形控制方法 ,为大跨度全焊接钢箱形梁的焊接制作提供了借鉴     

圆环链闪光对焊的深冷处理

用连续闪光对焊焊接圆环链焊，焊后进行深冷处理，其焊缝组织性能比采用常规热处理的明显提高，处长了圆环链的使用寿命。     

我国高岭土发展现状及我区煤系高岭土开发应用

对我国高岭土，尤其是煤系高岭土的储量，产量，性质，用途，发展现状和市场状况以及我国与先进国家在高岭土开发利用方面所存在的差距做了介绍，提出了内蒙古高岭土开发利用的建立。     

东高都井田岩浆侵入对煤层影响程度分析

根据井田及区域内的有关地质资料，研究了岩浆侵入对井田内主采煤层３煤的影响，并就其影响程度进行了定量划分，得出了３煤残余厚度与火成岩侵入体厚度之间的关系，可为火侵区找煤及巷道掘进提供科学依据。     

用 N_2 背面保护焊接奥氏体钢管

研究了采用ＴＩＧ焊技术焊接１Ｃｒ１８Ｎｉ９Ｔｉ钢管子时，以Ｎ２代替Ａｒ背面保护焊缝的组织和性能，分析了根部焊缝表层中的Ｎ和Ｏ元素的分布，测量了焊缝中的δ－铁素体、Ｎ和Ｏ的含量．研究结果表明：Ｎ２可以代替Ａｒ背面保护１Ｃｒ１８Ｎｉ９Ｔｉ钢焊缝，焊缝表层的Ｎ，Ｏ的分布和焊缝中的δ－铁素体、Ｎ和Ｏ的含量无明显变化，焊接接头性能良好．     

活性焊剂 TIG 焊不锈钢接头的性能研究

经试验研究发现，活性焊剂ＴＩＧ焊电弧的穿透能力大大提高。１２ｍｍ厚不锈钢板对接，不开坡口，不留间隙，可一次焊透。与不加活性焊剂ＴＩＧ焊相比可提高熔深３～４倍。同时活性焊剂对ＴＩＧ焊不锈钢接头还有固氮作用，能有效地改善接头的抗点蚀性能